Aircraft Headsets, Flight Controls and Pilot Gear

Headset or controller: read what the product is built for

This category mixes communication gear with flight controllers, so read the product type first. Joysticks, throttles and controllers connect over USB, as the specifications show, and are the kind used with flight simulators. Headsets and intercoms are for talking, and they differ in wireless technology: 2.4 GHz ISM links and Bluetooth carry voice without a cable, while infrared needs line of sight. A single-ear headset leaves one ear free for ambient sound or radio traffic, and active noise cancellation reduces engine and cabin noise.

Plugs, panel cutouts and approval: where to go next

Once you know the job, go to the narrower section. Pilot headsets and intercoms covers communication gear, where the plug standard matters: general aviation headsets use two plugs, one for the earphones and one for the microphone, while helicopters use a single connector, so check which your aircraft or adapter expects. Panel instruments are sized to standard cutouts, so measure the hole first. Check whether a product is approved for installation in an aircraft; consumer headsets and controllers usually are not.

Questions about Aircraft Headsets, Flight Controls and Pilot Gear

What is the difference between active and passive noise reduction?

Passive reduction comes from the ear cup's seal and padding. Active noise cancellation adds microphones and electronics that generate opposing sound to cancel steady noise such as engine drone. Active models need power, usually from a battery or the aircraft's supply.

Do I need a push-to-talk headset?

Radio communication normally uses push-to-talk (PTT) to transmit, so a headset or earpiece for a handheld radio needs a PTT switch that matches the radio's connector. Intercoms between crew members often use voice activation instead.

How do I connect a flight joystick or throttle?

Most connect by USB and appear to the computer as game controllers. Check that the software or simulator you use supports the model, and make sure you have enough USB ports, since a stick, a throttle and pedals each take a connection.